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1060 Automatic Three Longitudinal And Two Lateral Foil Stamping Machine

This feeder deeply draws on European industrial design wisdom and precision manufacturing processes, equipped with four customized suction cups and four high-performance blowers, to build a stable and efficient paper transport system. The suction cup component is equipped with an intelligent adjustment module, which can sense the material, thickness, and shape parameters of the paper in real time during the operation of the equipment through built-in micro sensors and servo drive devices. It automatically adjusts the suction pressure and angle. Whether it is smooth surface copperplate paper, soft texture news paper, art paper with special textures, or even irregularly shaped printed products, it can achieve precise grasping and smooth conveying, truly achieving uninterrupted and efficient production.

    Variable frequency heating system

    Variable frequency heating system

    Motor

    Motor

    Electrical box

    Electrical box

    Foil placement rack quick foil changing device

    Foil placement rack quick foil changing device

    Imported SKF bearings

    Imported SKF bearings

    Human-machine interface

    Human-machine interface

    Paper feeding section

    Paper feeding section

    Siemens servo

    Siemens servo

    Siemens servo controller

    Siemens servo controller

    British Renode chain

    British Renode chain

    Main motor frequency converter

    Main motor frequency converter

    Main engine turbine

    Main engine turbine

    Feeding  unit

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    Feeder: The feeder utilizes advanced European technology with four suction cups and four blowers. The suction cups are adjustable to ensure stable conveying of different types and shapes of paper without stopping the machine. The easy-to-adjust feature allows the paper to be thinned for accurate conveying, providing a reliable guarantee for high-quality printing and paper processing.

    1060 Automatic Three Longitudinal And Two Lateral Foil Stamping Machine (21)

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    An auxiliary blowing device used for thin paper feeding, which utilizes the buoyancy effect generated by airflow to effectively separate adhered paper and avoid paper jams caused by friction or static electricity.

    1060 Automatic Three Longitudinal And Two Lateral Foil Stamping Machine (22)

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    Sheet Separating Blowing Device at Transport Bracket

    1060 Automatic Three Longitudinal And Two Lateral Foil Stamping Machine (23)

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    Side Lay: The side lay,after special desige,contains push and pull. You can choose the appropriate one based on different products without the need to replace parts. When working sideways, the paper hardly moves and the paper is not worn, which helps to transfer the paper at high speed and provides us with efficient work

    1060 Automatic Three Longitudinal And Two Lateral Foil Stamping Machine (24)

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    Gripper bar and Chain: The clamping bar is made of special super-hard aluminum alloy, treated with anodic oxidation process, forming a dense wear-resistant layer on the surface, which can maintain high rigidity in complex adjustment operations, realize accurate die-cutting, and control the error within a very small range. The main chain of the spacer utilizes innovative reinforcement technology, which improves the strength of the chain by about 45% compared with the conventional chain and effectively reduces deformation and wear in the transmission process, which not only significantly improves the operating precision and stability, but also extends the service life of the core components of the equipment, providing reliable support for efficient and long-lasting production operations.

    1060 Automatic Three Longitudinal And Two Lateral Foil Stamping Machine (25)

    Main Transmission

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    Main Transmission:The worm shaft is made of German imported alloy copper material, which has excellent mechanical performance, high precision, and special wear resistance through precision machining. The bent shaft and worm adopt forging

    1060 Automatic Three Longitudinal And Two Lateral Foil Stamping Machine (26)

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    Pneumatic clutch: Deeply integrated with European manufacturing processes, the core components are made of high-quality components to ensure excellent performance. Reduce noise and aerodynamic impact, ensure stable and safe operation. Meets European export standards. The use of Italian yuyi's clutch is more stable, greatly improving equipment safety and operational comfort.

    1060 Automatic Three Longitudinal And Two Lateral Foil Stamping Machine (27)

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    Main Chain drive:The main chain is driven by an intermittent mechanism manufactured by Renault in Germany and Taiwan, which improves die-cutting accuracy, ensures equipment safety, avoids machine damage, improves service life, and provides a solid guarantee for the long-term efficient operation of the equipment.

     

    1060 Automatic Three Longitudinal And Two Lateral Foil Stamping Machine (28)

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    Anti-explosion OF Brazilian WEG

    1060 Automatic Three Longitudinal And Two Lateral Foil Stamping Machine (29)

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    High quality Siemens sensors

    1060 Automatic Three Longitudinal And Two Lateral Foil Stamping Machine (30)

    Die-cutting part

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    Die-cutting part: The design of the die cutting section deeply integrates safety concepts and humanized considerations, as well as the design of devices that are easy to move and rotate, making board installation and placement faster and more convenient. Pneumatic stability is restored. Uninterrupted feeding and conveying device.

    1060 Automatic Three Longitudinal And Two Lateral Foil Stamping Machine (31)

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    Fixed in a central positioning line;  Knife plate around the screw fixed clamp;  Choose claw screw positioning and fixing;

    1060 Automatic Three Longitudinal And Two Lateral Foil Stamping Machine (32)

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    Paper Flattering Device in Diecutting

    1060 Automatic Three Longitudinal And Two Lateral Foil Stamping Machine (33)

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    HONEYCOMB CHASE:The honeycomb chase is made of high heat resistant steel with excellent dimensional stability.The honeycomb chase is designed to accept stanard toggle hooks which are used for accurately positioning the stamping dies.Two Teflin rollers on the honeycomb chase are designed to separarte the foil from the chase;in addition these devices ate designed to eliminate damage of foil when the chase is at high temperature.

    1060 Automatic Three Longitudinal And Two Lateral Foil Stamping Machine (34)

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    Flexible Foil Unwinding Rack: So smart design to keep the rack flexible,making operation so easy,quick,safe and convenient; in order to keep the stamping precision,the foil unwinding rack is adjustable at tension control, so as to keep foil unwinding smooth,accurate and easy.

    1060 Automatic Three Longitudinal And Two Lateral Foil Stamping Machine (35)

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    The device is equipped with a locking plate with a fast automatic locking device, and its lower locking plate also has a fast locking function. One key locking button, lock when the light is off, light on the loose, can realize the rapid locking and unlocking, which greatly reduces the time required for equipment debugging.

    1060 Automatic Three Longitudinal And Two Lateral Foil Stamping Machine (36)

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    In terms of pressure adjustment, the system relies on advanced electric control technology, through the screen can realize the precise adjustment of pressure, including electric pressure increase and decrease operation.
    The human-machine interface is designed with the convenience and flexibility of operation in mind, and a fully functional interface is set up on the receiving side and the operating side respectively.
    Both sides of the human-machine interface has a high degree of functional consistency.

    1060 Automatic Three Longitudinal And Two Lateral Foil Stamping Machine (37)

    Delivery section

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    Delivery section: Paper dampening and deceleration is achieved by means of a mechanical feeder brush mechanism. This specialized design significantly enhances the performance of the sheet locking mechanism, enabling it to secure the top frame more firmly and precisely. Saves time. Safer and more reliable 1060 Automatic Three Longitudinal And Two Lateral Foil Stamping Machine (38)

    Host structure of equipment

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    Host structure of equipment

    1060 Automatic Three Longitudinal And Two Lateral Foil Stamping Machine (39)

    Electrical part

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    Name of Part

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    Man-machine interface: This equipment utilizes imported high-resolution human-machine interface. The interface enables real-time monitoring and accurate display of the machine's operating status. At the same time, it can also provide detailed operation methods and solutions for machine adjustment and troubleshooting, which helps the operator to deal with relevant problems quickly and accurately, and guarantees the stable operation of the machine.

    1060 Automatic Three Longitudinal And Two Lateral Foil Stamping Machine (40)

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    Electrical Unit: The machine is controlled by Siemens PLC, frequency conversion. Various electrical components, the switch is used in Japan, France, Taiwan and other well-known brands. Precise operation control and stable performance provide strong technical support for the long-term stable operation of the equipment.

    1060 Automatic Three Longitudinal And Two Lateral Foil Stamping Machine (41)

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    Foil Unwinding Motor System:Adopting Siemens motor and servo system, the system has active and fast response mechanism, which can quickly execute various operations, Siemens program controller; at the same time, it has high-precision positioning function, which can ensure accurate positioning of the aluminum foil in the process of unwinding; and it can realize high-speed feeding of the foil to effectively improve the production efficiency.

    1060 Automatic Three Longitudinal And Two Lateral Foil Stamping Machine (42)

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    Waste Foil Collecting Brush Wheel Unit: Under the control of Siemens servo motor, the speed of brush wheel unit can be flexibly adjusted according to the actual production demand, with excellent speed regulation performance, matching with the stamping speed, so as to keep the foil tension constant, effectively avoiding the negative impact on the production due to the fluctuation of tension.

    1060 Automatic Three Longitudinal And Two Lateral Foil Stamping Machine (43)

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    Foil Breaking Supervision System: The foil breakage monitoring system, as the “intelligent guardian” of stamping production, reacts positively and performs reliably to minimize the undesirable losses caused by foil breakage in the stamping process

    1060 Automatic Three Longitudinal And Two Lateral Foil Stamping Machine (44)

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    Torsion Limiter: very sensitive, effectively guaranteeing the safe operation of the machine, minimizing personal injuries to the operator, and constructing a solid and reliable protective barrier for safe production.

    1060 Automatic Three Longitudinal And Two Lateral Foil Stamping Machine (45)

    Technical Data

    Maximum paper feeding size 1060mm×760mm
    Minimum paper feeding size 420mm×350mm
    Max die cutting size 1050mm×750mm
    Max stamping size 1020mm×750mm
    Gripper margin ≥6mm
    Inner chase size 1120mm×786mm
    Stock range 80-2000g/m2 paper 0.1-2mm paper≤4mm corrugated
    Die cutting accuracy ≤±0.075mm(die cutting and stamping)
    Max die cutting force 300tons
    Max die cutting speed 5500p/h
    Max feeder pile height 1600mm(wooden pallet included)
    Max delivery pile height 1500(wooden pallet included)
    Wide dimension of in longitudinal 250mm
    Stamping shaft number Five shaft
    Air requirement 12 heating zones, 40-180℃ Adjustable
    Net weight approx About 18tons
    Main motor wattage 11KW
    Full load wattage 54.5KW
    Overall dimension 7500mm(L: Pre-load paper device included)×4000mm(W: Platform included)×2700mm(H)

    Electrical equipment layout

    PLC computer program controller SIEMENS of Germany
    Man-machine interface SIEMENS of Germany
    Principal machine transmission anti-explosion OF Brazilian WEG
    Contacts SCHNEIDER
    Optoelectronic switch OMRON of JAPAN
    Air switch SCHNEIDER
    Bearing Swedish SKF
    Transducer of main machine SIEMENS of Germany
    Reducing box CPG of Taiwan
    Main chain RENORD of Germany
    Intermittent mechanism Taiwan
    Server system SIEMENS of Germany
    Linear guide rail HIWIN
    Host protect Torque protector
    Temperature control system SIEMENS of Germany
    Oil supply system of main machine WEILIANG of Taiwan

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